Quality control

Engineering Control:
1: Feasibility study is necessary before mold design.
2. There is a pre-design meeting among manufacture team, project team and engineering team, synthesize all the suggestions and work out the best solution for the project.
3. All the design must be approved by business manager and project manager, who have profound experience in mould making and injection molding industry.
4. The design will be presented and fully communicated with customer to secure customer's final approval.
5. There is different technical handbook for each customer, all the designed concept must fully according to customer standard.

Manufacturing Control:
1. Project engineer will transmit customer's requirement to design and manufacturing department, monitor the whole procedures, collecting all real-time information and feedback to customer.
2. Project engineer offers professional suggestion to design department, take part in design process, enhances efficiency and quality.
3. Manufacture department will work out technology chart, arranged facilities and workforce to implement. Workshop manager will supervise the whole process, offer weekly report to manage department, guarantee lead time and quality.
4. All the components will be self-check on time, avoid defective products flow into next procedure.
5. Hire stable component vendor, train them to guarantee the quality.
6. Project engineer and workshop manager together will patrol the workshop two hours a day, foresee the problem and work out best solution on time.

Time Control:
1. Working out a reasonable schedule according to factory concurrent capability.
2. If the process is out of schedule, the responsible person will take immediate meeting and action to correct it.
3. Any information from customer must be responded within 24 hours.

Quality Control:
1. Feasibility studying is necessary.
2. Fully communicate with customer, fully understand customer requirement.
3. Senior project engineer take part in whole design process, guarantee designed quality and efficiency.
4. Strict self-check and QC inspect system.
5. Trial-produce and strict inspection before shipment of mould.

Cost Control:
1. Optimized solution to save cost for customers according to actual demand.
2. Adopt advanced ERP system, minimize the overhead expenses and increase unit time output.
3. Offer training class for technicians, continue to improve working skill, reduce fraction defective.
4. Enhance the supply chain and monitor the material price timely, assist qualified vendors to grow up together.


   

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