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IMPAS 4 2 Shrinkage Product Sticking Cavity

In injection molding, Product may sticking cavity, first consideration, if injection pressure or holding pressure is too high. Higher shooting pressure will caused excessive saturated, plastic filling into other gaps, cause product stuck in the cavity, stripping out difficulties.

When the barrel temperature is too high, it is usually the existence of two phenomena. First, the temperature is too high by the decomposition of plastic deterioration, loss of its original features; and occurs in the process of stripping broken or torn, resulting in cavity sticky. Second, the compound after filling into the cavity is not easy to cool, take longer cycle time, not cost-effective, so be moderate according to the characteristics of the compound to adjust its operating temperature, regarding to mold aspect, if the imbalance in the inlet, would easily have stick mode when the openning, then we should make improvements for the mold, the table is finished stick mode possible causes and treatment strategies:

 

 

 

Table IV

 

Failure

Processing method

Filler fed

Reduce the injection dose, time and speed

Injection pressure or temperature is too high barrel

Reduce the injection pressure or the barrel temperature

Long holding time

Reduce the holding time

Injection speed too fast

Reduce injection speed

Uneven part of the feed fed to

Change the size or location of overflow port

Cooling time of less than

Increase cooling time

Mold temperature too high or too low

Adjust mold temperature and relative humidity on both sides

Mold has mold chamfer (undercut)

Chamfering to remove mold repair

Multi-cavity inlet unbalanced or single-cavity imbalance in the inlet

Limited plastic flow, as close to the main channel

Probe tube pieces of poorly designed exhaust ejection

Provide adequate airwayPlaza

Screw forward time too long

To reduce the screw forward time

Heart dislocation model

Adjustment mode heart, and use the "dial back" angle lock of the

Mold surface is too rough

Lighting cavity surface, spray release agent


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